Infrastructure
Our state-of-the-art infrastructure is
located at Karnal, Haryana (150 minutes drive from Delhi). It is equipped
with the latest machineries for complete processing of the rice, from
milling and sorting to polishing and packaging. All the machineries,
elevators and plants are completely dust proof and the entire operation area
is absolutely hygienic.
The processing unit is equipped with advanced machineries of brands like
Bhuler from Germany and Satake from Japan. A perfect combination of
sophisticated machinery and trained workforce provide us an innate
capability to meet bulk requirements of the clients within the stipulated
time frame. We offer raw basmati rice, basmati rice producers, cooking rice,
nutritional value rice, cooked rice, organic rice, vegetable rice, arborio
rice, cooking basmati rice and many other varieties of rice.
Rice Processing Flow Chart
Processing of rice involves a number of
steps starting right from the time it reaches rice mill or rice processing
plant. As soon as rice arrives from the field, it is de husked by a rubber
roll sheller producing brown rice. This is followed by the stage, where the
husk is removed without affecting the nutritional composition of the grain.
Since there are two types of rice - White Rice and Parboiled Rice, the
processing of rice depends upon the type of rice to be produced.
In the case of white rice, after de husking the brown rice is milled to
produce white rice. Milling of brown rice involves removal of the outer bran
layers of the grain which are darker in colour and are rich in nutrients
such as vitamin-B.
The next step involves polishing of rice - and it is the type of polishing
that determines the quality of rice. For example, double-polish, silky
polish or regular polish gives rice grains a cleaner, brighter and shiny
look.
However, the average grain length (AGL) is specified prior to the milling
of rice and at the same time entails the broken percentage - be it 1%, 2%,
5%, 10%, 25%, 100% broken or as desired by the buyer.
While that is so in the case of brown rice, parboiled rice is obtained by
means of steam pressure process prior to milling. In this case, rice is
parboiled in the hull, which softens the kernel, allowing the surface
starch, bran and other components to commingle. This is followed by the
drainage of water and after that rice is carefully steam dried. The dried
parboiled rice is passed through machines, which remove the hull and polish
the kernels.
Machine Installed
A look at a few of the prominent machines
installed in our unit:
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Dehusking: The paddy is
passed between two rubber rollers, which splits the hull open and
release the grain. While one-roll spins faster as compared to the other
one, tightly pressing against the rice from both sides and strip the
husk off.
Destoning: This is one stage, where rice is passed through a
specific gravity table that separates the product on the basis of
density. In other words, here, the stones are separated from the rice.
Paddy Separator: The paddy separator removes bran layer from
brown rice. We have the most advanced multi-break vertical whiteners
that use both abrasion and friction to gently convert brown rice into
milled white kernels. We use Satake Machine for the de-husking of paddy.
Milling: Milling is one of the most crucial factors in rice
processing, as it the stage where grains are smoothened as well as it
also involves the brightening of the surface rice grain. We have fully
automated machinery for the superfine polishing of rice grains.
Sortex: We use worldclass sorting machines for final quality
control and enhancement step in the rice mill. Discoloured grains and
optionally chalky kernels are removed to yield a first grade product.
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OUR PRODUCTS
